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Home arrow Articles arrow Adventure Bound arrow Building hard body lures
Building hard body lures Print E-mail
Written by Andrew Clark   
Sunday, 25 February 2007
Back in the days as a budding angler, well before owning my own boat or even owning more than one fishing rod and reel, I remember reading an article in a fishing magazine about this bloke in Queensland who built his own fishing lures. It proved to be one of those pivotal moments in my angling career and became the impetus for my own personal passion for creating and catching fish on hand made hard body lures.

Twenty five years later I still dabble in this art of lure making in spite of some misgivings from my fishing contemporaries. Many of the guys I fish with can¿t understand what the attraction still is for me with lure making -'Why spend so much time making something that you could easily buy and will probably lose anyway?'  Well, the answer to that, for me anyway, goes to the very heart of why we all love fishing in the first place. The easy thing to do is go and buy a lure, just as the easy thing to do is go and buy fish from the market instead of catching them. It isn't about what is easy. It's about what gives us as anglers the most satisfaction and the greatest thrill. I can guarantee this - the first time you land a fish on a lure you've hand made you get a buzz like nothing else.

BUILDING THE LURE BODY

ImageThis part of lure building is probably the simplest and has the least number of pit-falls. The lure bodies are made from timber and provided you have some basic tools it's dead easy to carve and create the basic shape. The truth is, as long it's not overly big or overly small, you can get a lure carved in any shape within reason to swim. Rather than the lure shape or size, it's the timber selection that has the greatest effect on performance in the water. Over the years many timbers have been used for hard body lures. While balsa has long been a popular choice for its buoyancy and hard wood offers probably the greatest dexterity and toughness, I find that good old plain pine gives the DIY lure builder the best of both worlds. It's cheap, easy to get, easy to shape, has great buoyancy and gives the lure the right weight. After selecting a suitable piece of timber, the first step is to draw the basic shape of the lure onto the timber. Now, as I mentioned you can get just about any shaped lure to swim, but as a starting point, the basic minnow design is hard to beat. To cut the shape out all that is needed is a standard hack-saw and a vice to hold the timber. Once the rough lure body is cut, shaping is continued using a sharp knife, chisels, rasps or a combination. Gradually the lure is worked into its final shape using various grades of sandpaper. It isn't rocket science. You just keep working away at the shape until it looks like how you initially imagined it. But remember - less haste less waste! Once you whittle or carve something off it can't be put back on.

EYELET HOLES AND BIB SEAT

Image Once the basic shape is done it's time to drill in eyelet holes and make the bib seat. While you can use a hand held drill to do the eyelet holes, a drill press makes this job much easier. Before drilling, use a small nail to make a guider mark for drill piece so the hole goes where it's meant to. The eyelet holes at the front and rear of the lure are easy. Just keep the lure parallel to the drill bit and make sure you drill deep enough so the eyelet will get enough purchase when glued into position. The centre hole for the second set of treble hooks needs a bit more finessing. Obviously this hole can't be made as deep and care needs to be taken that you don't drill completely through to the other side of the lure body. Drill the centre hole in at a 45 degree angle. The centre eyelet is shorter, but by drilling its hole at this angle it will provide optimal strength.

Many DIY lure builders cut the bib seat when cutting the original shape. Personally, I prefer doing it when the lure has taken shape. I've found that if you are going to get problems when testing how a lure swims for the first time, it often stems back to how the bib has been fitted. I like to leave the bib seat and the eyelet holes till the very end, just before final sanding. That way you can allow for individual variations in shape of lures that you carve and ensure the bib and eyelets are positioned as close to the perfect position as possible. Normally, I'll make an outline of the bib seat in a 15-20 degree angle to the horizontal line of the lure. Cut the bib seat with a hack saw while the lure is held in a vice 'gingerly' with a piece of cloth wrapped around the lure (to avoid marking the body with the vice).

MATERIALS FOR EYELETS AND BIBS

Image Again, over the years I've tried a heap of different materials for eyelets and particularly bibs and this is what I've found. For eyelets, galvanised wired or even better stainless steel wire makes the best choice for those that secure the hooks. The material for the line eyelet depends on the size of the lure and the depth you want it to swim. For shallow divers and small lures, the line eyelet tends to sit up close to the face of the lure, so gal or stainless wire is fine to use. With bigger and deeper diving lures, the line eyelet needs to be able to be extended down the bib to make sure it swims correctly. This means if you use wire it's going to look untidy and also won't have enough strength. You can get around this by using a piece of stainless steel, drill a hole in it for an eyelet, then using a grinder shape it into a fine long rod that can then be inserted into the nose of the lure.


Bib materials are more straight forward. You need something that is light weight, won't corrode and is hard wearing. Best place to look for such a material? - an old tackle box. Take out a clear plastic divider, knock it into shape on the grinder and voila! - the perfect professional looking bib.

Both the eyelets and the bib need to be mounted using a 24 hour epoxy resin like Araldite. Eyelets are cut and shaped into what resembles a self-taping screw. Then they are coated in the epoxy and literally screwed into position in the pre-drilled holes. To get the best results with regard to swimming action, the line eyelet needs to be placed so that there is no space between it and the bib and it is no further back from the leading edge of the bib than 20mm.

ON THE TEST TRACK

It's difficult to test lures and make adjustments during construction, but I've found the best time to do it if you can, is a couple of hours after you've glued everything into place. This is when the glue is beginning to cure, so micro adjustments can be made to the bib or line eyelet if needed before everything sets into place permanently. Put a couple of sets of trebles on the lure and test it for buoyancy and action. While buoyancy can be tested in a small volume of water, you really need a swimming pool to be able to see if the lure will run straight and true. After a couple of casts you'll know if anything needs to be adjusted, then the lure is left so the glue on the bib and eyelets can completely cure.

PAINTING AND FINISHING

Image The best results for painting are achieved using spray paints as opposed to hand painting. Before you crack out the spray cans, mask up the bib carefully to protect it from getting covered in paint. There are no real hard and fast rules when it comes to painting other than; always use a primer first to seal the bare timber and always use a few coats of clear gloss when painting is finished to protect your art work. One process I always do is give the lure a light sand with very fine sand paper between coats of primer and top coats and then again between coats of clear gloss before the lure is finished. It may seem a bit insignificant, but doing a light sand at these times gives the lure a final finish that is hard-wearing, beautifully flat and really glossy.

TERMINALS

One final note. There is no point going to all the effort of building your own lures only to cheapen them with poor quality treble hooks and split rings. When I take the time to build a lure it gets the best quality terminals when it's completed. There are a number of good quality trebles and doubles on the market, but I generally stick to Owner or Decoy. They are two of the best brands available and nothing is too good for a hand crafted lure!